OUR MILLING PROCESS​

Before oats can be transformed into delicious, crunchy flakes, they must pass through several essential stages in the production process. Each step plays a vital role in enhancing the flavor, texture, and nutritional value of the final product.

Fine Cleaning

The fine cleaning process eliminates stones, metal fragments, irregular grains, and dust particles. Thin oats are separated and can be used as cattle feed. Other grain varieties are removed to ensure the end product consists solely of pure oats.

De-Hulling

Husks present a significant challenge for human digestion, making their removal a crucial step in the de-hulling process that prepares the groat for further processing. 

Once separated, these husks are expertly compressed into compact pellets, which can be transformed into a sustainable energy source or utilised as nutritious feed for livestock. This transformation not only enhances efficiency in food production but also contributes to waste reduction in the agricultural industry.

Sorting

Two-step optical sorting reduces cross-contamination from other grain varieties, discolouration, subtle spots and various foreign materials.
 
To prevent oat husks from appearing in the finished products, it is necessary to remove the unhulled oats.

Kilning​

Kilning enhances the taste and aroma of the product, giving it a pleasant nutty flavour while reducing bitterness. This process also extends the shelf life of the product, ensuring it lasts a minimum of 12 months for flakes and groats. Additionally, kilning inactivates fat-splitting and fat-oxidising enzymes, specifically Lipase and Peroxidase. It improves digestibility by aiding in starch gelatinisation, which is particularly beneficial for instant and quick-cooking flakes. Finally, kilning decreases the bacterial and germ count, helping to prevent microbiological issues.

The heart of our oat production - Bühler Kiln.

Groat Cutting

To achieve a consistent size for even cooking and texture, oats are carefully chopped into smaller, uniform pieces. This process not only helps in creating a more homogenous mixture but also allows for better absorption of liquids and flavors during preparation. By maintaining a standardized size, the final product ensures a more satisfying and balanced eating experience.

Flaking​

Cut groats undergo a meticulous process where they are first steamed to soften their texture, enhancing their flavor and nutritional profile. After steaming, the groats are passed through industrial rollers, which carefully flatten them into flakes. This step not only aids in creating a consistent thickness but also helps preserve their natural nutrients. Once flaked, the groats are dried to remove excess moisture, ensuring a longer shelf life and preventing spoilage. 

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